Coal Crusher Machine


We make coal crusher machine in Sambhal Uttar Pradesh

Effect Smasher, By receiving the created innovation and one of a kind basic plan, completed items handled by sway smasher flaunts cubic shape without pressure and splits. It can smash stone littler than 500mm with pressure quality lower than 350MPA, for example, rock, limestone, concrete, and so on.

Effect smasher is generally utilized in a wide range of metal squashing, railroad, thruway, vitality, concrete, compound industry, development, and so on. The yield size can be balanced.

Impact Coal Crusher Machine Features:

1、Many cavities to smash, appropriate for squashing hard rock

2、Reasonable structure of leveling plate making charge better and cubic without inside splits

3、Low and large feed opening makes the creation line simple to mastermind and increment the size of taking care of the material

4、Use the water is driven to open, simple to keep up and change wear-parts

5、New enemy of rough material makes the more drawn out help life of effect bar, sway plate, and liner.

Coal Crusher Machine Working Principle:

Effect smasher pounds material by striking vitality. At the point when it works, the engine drives the rotor to pivot at a fast, on which the blow bar is introduced. When the material gets into the influencing region of the blow bar, they will be stroke by the blow bar and be tossed to the effect gadgets around the rotor. The rapid powers the material to bounce back from the effect liner to the region where the blow bar impacts until they have been squashed to the necessary size. The leeway between the effect racks and the rotor can be acclimated to change the size and state of the final results.

Specifications of coal crusher machine

1-Production of coal crusher machine 15 to 16ton per hours

2-now days it’s used in kiln technology to crushing of coal for Bhatta.

3- Get a coal crusher at the best price with product specifications. … Supported by our high-tech manufacturing facilities equipped with contemporary machines and tools.

4- the weight of the coal crusher machine is 600kg.

brick clay mixing machine

we are supplying brick clay mixing machine all over India.

Salient Features of brick Clay Mixing Machine:-

Boosting our revenue growth and future expansion, we are engaged as manufacturer and exporter of brick Clay Mixer Machine in Sambhal Uttar Pradesh, India. A single and double screw clay mixing machine with the capacity of i.e. 60000 and 40000 bricks daily. Driven by tractor and JCB also required.

Brick TypeClay Bricks
MaterialMild Steel
Tractor RequiredReverse PTO Operated
Suitable HP Range45-50 Hp
Number of Tyres2

Product Description

Being a popular entity, we are providing an inclusive series of Simple Bricks Clay Mixing Machine. Our range is extensively employed by our customers owing to high strength and longer life service.

Product image

source:-www.zigzagbhatta.com

brick clay mixing machine

Bricks Clay Mixing Machine

we are supplying the clay mixing machine all over india.we are manufacture clay mixer machine zig-zag kiln id fan and high draught kiln id fan , coal mixture machine.

Rs 3.2 Lakh/Unit Get Latest Price

Model/Typesingle screw & double screw
Capacity50000-60000
Materialclay
Design TypeCustomized
ConditionNew
I Deal InNew 

Product Description brick clay mixing machine

We are a supplier of Clay Mixing Machine Tractor Driven, Hydra Blower and Coal Crusher. The clay mixing machine is with the dual capacity 40000 bricks and 60000 bricks, the bricks kiln owner must be held JCB machine.
It can control gearbox also. 8 MM AND 4 mm plate used for its cover and a very superior production
This machine is a maintenance-free, probably rare chance to breakdown the only screw can be replaced after about two seasons
Double wheel and four truck tyre can be used in this and mostly used tyre is capable to run this
Weight of this machine about 2200 kg
And tyre set depend on the customer choose because tyre cost not included in this.

high draft brick kiln fan

high draft brick kiln fan Backed by years of industry experience, we are engaged in offering a premium quality range of High Draft Kiln ID Fans.

the high draft brick kiln fan used to reduce air pollutions and also increase the quality of bricks.

Product Specification

MaterialMild Steel
Surface FinishColor Coated
Outer Diameter6 feet
Motor Power Required15 hp
Power SourceElectric Motor, Diesel Engine
Minimum Order Quantity1 Piece

High Draft brick kiln id Fans

We offer High draft Bhatta fans, Heavy Duty fan for high draft Bhatta in ss, FRB Coated big fan, High Draft Bhatta ID Fan, Zig-Zag Kiln ID Fan, and Brick Kiln high draft Fan from India.

source:-high draft id fans

Heavy Duty for high draft brick kiln id fans in ss

Rs 1.7 Lakhs / PieceGet Latest Price

Minimum Order Quantity: 1 Piece

TypeBrick kiln induced draft fan
Fan Speed180
MaterialStainless steel
Power15
Material Grade304 SS
Impeller Size6 fit
Outer Diameter6 feet
Power SourceElectric Motor, Diesel Engine

Advantage of high draft brick kiln id fan

1-high draft id fan used to pass the air

2-high draft id fans used to reduce air pollutions.

3-high draft kiln id fan increases the quality of the first-class bricks.

4- High Draught Kiln technologies that are more energy-efficient and cause lesser pollution.One such technology named fixed chimney Zig – Zag kiln. The Zig-Zag kiln or the High Draught kiln is similar to firing technologies with essential variations in brick setting patterns where the kiln basic structure remains the same. The principle followed in this family of high draught kiln types is to prolong the travel path of the fire. This high thermal efficiency of the kiln reduces fuel consumption by 25%.

The earliest type of this technology was termed as Zig-Zag kiln and high draught kiln developed in the early 1900s.

Various reforms were also built which were relatively inexpensive variants adopted by small brick manufacturers. The design of this type of kiln ensures continuous operation of the kiln.

clay mixer machine

clay mixer machine

We are supplying bricks clay mixer machine all over India.

Boosting our revenue growth and future expansion, we are engaged as a manufacturer and exporter of Clay Mixing Machine in Sambhal Uttar Pradesh, India. A single and double screw clay mixing machine with the capacity of i.e. 60000 and 40000 bricks daily. Driven by tractor and JCB also required.

Brick TypeClay Bricks
MaterialMild Steel
Tractor RequiredReverse PTO Operated
Suitable HP Range45-50 Hp
Number of Tyres2

Product Description

Being a popular entity, we are providing an inclusive series of Simple Bricks Clay Mixer Machine. Our range is extensively employed by our customers owing to high strength and longer life service.


Product Description bricks clay mixing machine

We are a supplier of Clay Mixing Machine Tractor Driven, Hydra Blower and Coal Crusher. The clay mixing machine is with the dual capacity 40000 bricks and 60000 bricks, the bricks kiln owner must be held JCB machine.
It can control gearbox also. 8 MM AND 4 mm plate used for its cover and a very superior production
This machine is a maintenance-free, probably rare chance to breakdown the only screw can be replaced after about two seasons
Double wheel and four truck tyre can be used in this and mostly used tyre is capable to run this
Weight of this machine about 2200 kg
And tyre set depend on the customer choose because tyre cost not included in this.

bricks clay mixing machine

Bricks Clay Mixing Machine

we are supplying the clay mixing machine all over india.we are manufacture clay mixer machine zig-zag kiln id fan and high draught kiln id fan -, coal mixture machine.

Rs 3.2 Lakh/Unit Get Latest Price

Model/Typesingle screw & double screw
Capacity50000-60000
Materialclay
Design TypeCustomized
ConditionNew
I Deal InNew 

We make everything that is available in zig zag kiln and high draught kiln allowances like pug mill, coal mixer machine zig-zag kiln id fan, high draught Bhatta box etc.

PAK MAIL MIXER MACHINE

Pak mail mixer machine

we are supplying Pak mail mixer machine all over India.

Salient Features of Clay Mixing Machine:-

Boosting our revenue growth and future expansion, we are engaged as a manufacturer and exporter of Clay Mixing Machine in Sambhal Uttar Pradesh, India. A single and double screw clay mixing machine with the capacity of i.e. 60000 and 40000 bricks daily. Driven by tractor and JCB also required.

Brick TypeClay Bricks
MaterialMild Steel
Tractor RequiredReverse PTO Operated
Suitable HP Range45-50 Hp
Number of Tyres2

Product Description

Being a popular entity, we are providing an inclusive series of Simple Bricks Clay Mixing Machine. Our range is extensively employed by our customers owing to high strength and longer life service.

Product image

Pak mail mixer machine

Bricks Clay Mixing Machine

we are supplying the clay mixing machine all over india.we are manufacture clay mixer machine zig-zag kiln id fan and high draught kiln id fan -, coal mixture machine.

Rs 3.2 Lakh/Unit Get Latest Price

Model/Typesingle screw & double screw
Capacity50000-60000
Materialclay
Design TypeCustomized
ConditionNew
I Deal InNew 

Product Description Pak mail mixer machine

We are a supplier of Clay Mixing Machine Tractor Driven, Hydra Blower and Coal Crusher. The clay mixing machine is with the dual capacity 40000 bricks and 60000 bricks, the bricks kiln owner must be held JCB machine.
It can control gearbox also. 8 MM AND 4 mm plate used for its cover and a very superior production
This machine is a maintenance-free, probably rare chance to breakdown the only screw can be replaced after about two seasons
Double wheel and four truck tyre can be used in this and mostly used tyre is capable to run this
Weight of this machine about 2200 kg
And tyre set depend on the customer choose because tyre cost not included in this.

ZIG ZAG BRICK KILN FAN

Zig-zag brick kiln id fan Backed by years of industry experience, we are engaged in offering a premium quality range Kiln ID Fans.

id fan used to reduce air pollutions and also increase the quality of bricks.

Product Specification

MaterialMild Steel
Surface FinishColor Coated
Outer Diameter6 feet
Motor Power Required15 hp
Power SourceElectric Motor, Diesel Engine
Minimum Order Quantity1 Piece

Zig-zag brick kiln Fan

We offering zig-zag kiln id fans Heavy Duty fans for high draft Bhatta in ss, FRB Coated big fans, High Draft Bhatta ID Fans, Brick Kiln high draft Fans from India.

Heavy Duty fan for Zig zag kiln id fans in ss

Rs 1.5 Lakhs / PieceGet Latest Price

Minimum Order Quantity: 1 Piece

TypeBrick kiln induced draft fan
Fan Speed180
MaterialStainless steel
Power15
Material Grade304 SS
Impeller Size6 fit
Outer Diameter6 feet
Power SourceElectric Motor, Diesel Engine

Advantage of zig-zag kiln id fans

1-zig zag id fan used to pass the air

2-zig zag id fans used to reduce air pollutions.

3-zig zag kiln id fans increase the quality of the first-class bricks.

4- zig zag Kiln technologies that are more energy-efficient and cause lesser pollution.One such technology named fixed chimney Zig – Zag kiln. The Zig-Zag kiln or the High Draught kiln is similar to firing technologies with essential variations in brick setting patterns where the kiln basic structure remains the same. The principle followed in this family of high draught kiln types is to prolong the travel path of the fire. This high thermal efficiency of the kiln reduces fuel consumption by 25%.

The earliest type of this technology was termed as Zig-Zag kiln and high draught kiln developed in the early 1900s.

Various reforms were also built which were relatively inexpensive variants adopted by small brick manufacturers. The design of this type of kiln ensures continuous operation of the kiln.

HYBRID HOFFMANN BHATTA

high draft Bhatta

YahaBhatta is a national construction company in the fields of high draft Bhatta construction.

which takes the form of two parallel tunnels built side by side, connected by curved tunnels at either end.

With such an arrangement.

Sixteen chambers are about the minimum for effective working; twenty-two chambers are preferable.

Although the burning time is only about three days or four days the bricks are in the kiln.

kiln for about ten days to allow for raising the temperature and,

after burning, subsequent lowering of the temperature before unloading the chambers. or

The Hybrid Hoffman kiln is no longer in use in India.

With such an arrangement. Sixteen chambers are about the minimum for effective working; twenty-two chambers are preferable.

the burning time is only about three days and bricks are in the kiln for about ten days to allow raising the temperature and after burning, subsequent lowering of the temperature.

Hoffmann kiln was superseded because it had such a large heat absorbing mass and

and the tapering firing chambers were small and unnecessarily complicated to load.

the very large damper between chambers was cumbersome and awkward to operate.

Advantages of Hoffmann Bhatta:

  • their use of waste heat the bricks Efficiency figures for Hoffmann kilns using coal as a fuel, in England and China and ranging from 1,800 at best to 2,350 kJ per kg fired brick at worst.
  • They have the capacity to fire very large quantities of bricks evenly and with minimal wastage.
  • The use of the down or cross draught system, with the fuel being burnt at regular intervals amongst the bricks, provides an even firing throughout the kiln.
  • The firing is controllable by the use of the dampers and careful stoking.
  • This is necessary when burning biomass fuels that have a higher mass and lower calorific value than other fuels, like coal or coke.

HIGH DRAUGHT BHATTA

High Draught Bhatta (Kiln) technologies that are more energy-efficient and cause lesser pollution.One such technology named fixed chimney Zig – Zag kiln. The Zig-Zag kiln or the High Draught kiln is similar to firing technologies with essential variations in brick setting patterns where the kiln basic structure remains the same. The principle followed in this family of high draught kiln types is to prolong the travel path of the fire. This high thermal efficiency of the kiln reduces fuel consumption by 25%. The earliest type of this technology was termed as Zig-Zag kiln and high draught kiln developed in the early 1900s. Various reforms were also built which were relatively inexpensive variants adopted by small brick manufacturers. The design of this type of kiln ensures continuous operation of the kiln.
One of the more developed variants was The Habla Kiln. It was essentially an arch less zig-zag kiln patented in 1920 by British Engineer A. Habla. This had very wide and continuous open firing channels. Unlike zig-zag variants, there were no permanently built dividing walls. Thus, the energy savings were higher. However, the most important aspect of this kiln was that bricks could be loaded into the firing spaces through vehicular movement.
In Asian countries of India, Nepal, Bangladesh, and Pakistan the High Draught or HD Kiln is the most popular technology of Zig-Zag firing. Their difference with European variation is the absence of any dividing walls. In the European variety of HD kilns, the length of the kiln gallery is increased by zigzagging the chambers and the fire follows a zig-zag path instead of a straight path followed in BTK. In the early 1900s, these types of kilns were widely used in developed countries particularly in Germany and Australia. In Europe, the interior cross-section of the kiln used to be small in original zig-zag kilns (7.5 ft wide x 7.5 ft high) and the kiln used to have 16-20 chambers each 20-25 ft long. Fan draught was provided and the kiln operated on high draught at a very fast rate of fire travel (50-100 ft per day).
The High Draught or HD Kiln in India also follows the high draught Bhatta firing concept. The Indian variation has several similarities with the Habla kiln. The kiln consists of a rectangular gallery which is divided into 24 chambers by providing temporary partition walls with green bricks. The wall of each chamber runs along the width of the gallery except one end, wherein a space of 60 to 65 cm is left for communication to the next chamber. Draught is created by an induced draught fan with a 20-35 HP motor for proper combustion of fuel. Depending on the design capacity of a kiln, a chamber can hold 7,500 to 15,000 bricks. Normally, two chambers are fired per day and an output of 15,000 to 30,000 bricks per day can be obtained. When brought to full firing, the kiln operates on a draught of 50 mm Hg.
High Draught kiln is a series of batch process kilns. Hoffmann kilns are the most common kiln used in the production of bricks and some other ceramic products. Patented by German Friedrich Hoffmann for brick making in 1860, it was later used for lime-burning and was known as the Hoffmann continuous kiln. The first Hoffmann kilns were in the form of a great circular ring chamber, with massive walls and a large chimney at the center, to which underground radial flues converged from the inside walls of each of the twelve chambers. The barrel-arched chambers (like a railway tunnel) have several small feed holes in the roof arches through which fine coal could be fed into spaces made among the bricks to be fired.
The Hoffmann kiln is a series of batch process kilns. Hoffmann kilns are the most common kiln used in the production of bricks and some other ceramic products. Patented by German Friedrich Hoffmann for brick making in 1858, it was later used for lime-burning and was known as the Hoffmann continuous kiln.
The first high draught kiln was in the form of a great circular ring chamber, with massive walls and a large chimney at the center, to which underground radial flues converged from the inside walls of each of the twelve chambers. The barrel-arched chambers (like a railway tunnel) have several small feed holes in the roof arches through which fine coal could be fed into spaces made among the bricks to be fired.
Around the outer wall of the kiln were the twelve openings for loading and unloading the individual firing chambers. These chambers were separated from each other by very large metal dampers that could be raised and lowered as the fire moved around the kiln from chamber to chamber.
Once the kiln is lit it is allowed to go out, and the sequence of operation is continuous. At regular intervals, the firing zone is moved forward and the corresponding changes made to the dampers between the chambers and into the chimney.
The chambers were loaded and unloaded move forward in the sequence, and this way heat is extracted from the cooling bricks and also from the hot combustion gases. As the fire passes round the kiln, the chambers in front of the actual firing zone are gradually warmed and the chambers behind cool off slowly. high draught Bhatta increases the production of first quality bricks. high draught Bhatta bricks quality is good.

ZIG ZAG BRICKS BHATTA

ZIG ZAG BRICKS BHATTA TECHNOLOGY

zig zag bricks  Bhatta (kiln) offers a 15-20% reduction in Specific Energy Consumption and up to 80% reduction in SPM emissions over FC-BTK.

A higher percentage of Class first bricks are produced as compared to FC-BTK (80-85% Class first bricks as compared to 55-60% in FC-BTK).

There is an option for easy Convert of FC-BTK to natural draught Zig-zag kiln and Savings from reduced fuel consumption and an increase in revenue due to a higher percentage of Class I bricks.

the Capital cost of retrofitting of existing FC-BTKs ranges from INR 10-25 lakhs and pays back in 3 months-2 years. 

The payback period for the new construction of Zig-zag kiln is 2-3 years. Zig-zag kiln required skilled manpower for its operation.

However, the same workforce working in FC-BTK can be easily trained for operating Zig-zag kilns.

four persons are required for firing at a 6 -hour shift. Natural Draught Zigzag firing kiln is a moving fire kiln in which the fire moves in a closed rectangular circuit.

It has many similarities with FCBTK technology; the main difference being the zigzag airflow path.

The bricks are stacked in such a manner to guide the airflow in a zigzag path.

Zig zag Bhatta flow increases the airflow path length and turbulence in the air, thereby resulting in improved combustion & heat transfer rate and uniform temperature across the kiln cross-section.

 the long firing zone and fuel feeding practice improve the combustion efficiency of the kiln.

The main innovation in natural draught zigzag kiln is that while traditionally zigzag firing was done with the assistance of fan draught, in this ki

ln the zig zag bhatta operation is achieved through the chimney draught.

The main advantages of natural draft zigzag kilns are reduced energy consumption, reduced pollutant emissions and improved product quality